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Electric Vehicle | Basics, Construction, Working, Advantages and disadvantages


Basics of electric vehicle:

An electric vehicle or EV is a type of vehicle which uses one or more electric motors for propulsion. It may be powered through a collector system by electricity from off-vehicle sources, or may be self-contained with battery or an electric generator to convert fuel to electricity.

An electric car is powered by an electric motor instead of a Internal combustion engine. The electric motor gets energy from a controller, which regulates the amount of power based on the driver’s use of an accelerator pedal. The electric car uses energy stored in its rechargeable batteries, which are recharged by common electricity.

Unlike a hybrid car which is powered by fuel(petrol/diesel) and uses a battery and motor to improve efficiency ,an electric car is powered only and only by electricity/electric power.

Construction:

Electric Vehicle | Basics, Construction, Working, Advantages and disadvantages | Be Curious
 The main parts of an EV consists of the following:
  1. Electric traction motor: It is the main component of EV. It is an electric motor used for propulsion of vehicle. This traction motor makes required torque and then transmit it to the wheels to further move the vehicle.
  2. Battery: It is the key component of EV. The battery is used to store energy in the form of electric energy by the means of charging. It is also used to turn on the vehicle and putting it on standby.  It acts like a fuel tank seen in a conventional car. These batteries are designed with a high ampere-hour capacity. They are used to for the propulsion of vehicle. This battery consists of a number of cells.
  3. On-board Charger: An on-board charger is used to charge the  traction battery. The function of on board charger is to adjust the DC voltage to the levels required by the battery.
  4. Transmission: Typically it (EV) doesn’t need one. This is so because Electric motors create torque throughout the RPM range. They can create a large amount of torque from 0 RPM almost all the way through to their maximum RPM. Since almost the entire RPM range for the motor produces usable torque, there’s no need for a transmission.
  5. Cooling System(Thermal cooling): In practical there are two types of cooling system available:
A) Air Cooling

Air cooling involves passage of air along the surface of the batteries in order to absorb the heat and carrying it away from the site, thereby cooling it. It is comparatively crude in comparison to a more complicated liquid cooling. But at the same time it is much more simple, easy to apply and robust. But there are various downsides too. The system is not very efficient in carrying the heat away as air can absorb very little heat and is quite a poor conductor. Also the cooling performance severely depends upon the ambient temperature.

B) Liquid Cooling

This cooling solution requires a liquid as a coolant which takes the heat away form the site. This is much more expensive and much more complex as compared to an air cooling solution, but it is significantly more efficient than it’s other counterpart. Liquid coolers possess better thermal capacity and are quite good at carrying the heat away. Their thermal capacities exceeds that of air cooling systems. The downsides are, that they are prone to leakages, higher installation and maintenance costs.

Working of Electric Vehicle:

Electric car working is not as complicated as internal combustion engine cars. The simplest form of working of an EV is described below:
As the driver presses accelerator, it requests torque from electric motor. Vehicle control unit which is an integrated circuit decides how much current must be drawn from the battery. When the current is drawn from the battery, it is then supplied to the traction motor to generate the requested torque. Then battery supplies power to the motor through the power converter. Power converter will be an inverter if electric machine is an induction motor. Power converted is then transmitted into the wheels which leads to motion of the vehicle.
In an electric car the energy flows as shown below.

Battery →inverter( power converter) →Motor→wheel
Electric Vehicle | Basics, Construction, Working, Advantages and disadvantages | Be Curious

Applications of Electric vehicle:

  1. Cars and bikes.
  2. Small application also includes golf carts,etc.
  3. Vehicle types include: plug-in Electric vehicle, hybrid Evs, rail-borne EV, electrically powered spacecraft.

Advantages:

  1. Simplicity in design. No issues of balancing of rotating and reciprocating masses as compared to IC Engines.
  2. Electric vehicles have good power (induction motor) to weight ratio.
  3. Instant torque right away from 0 to the maximum limit. Peak torque at zero rpm. The moving power is immense.
  4. Regenerative braking.
  5. Typically no requirement of transmission.
  6. EV has no tailpipe. Hence no pollution.
  7. Silent operation as compared to a conventional vehicle.
  8. Efficiency is about 3 times higher than IC Engine vehicles.
  9. Cheaper to use and maintain.

Disadvantages:

  1. If the battery is faulty/ has problems/ needs to be replaced. An EV battery is very expensive than a conventional one.
  2. Battery charging may take at-least an hour, whereas full tank petrol can be filled within 5 minutes.
  3. Above all, Electric cars are expensive to buy.
  4. The operation of electric cars are widely based on location. The main problem is charging station which provides electricity in emergency case. It’s not readily available at all the place like petrol pump which comes at-least every 5, 10 or 15 km – that is, of course, attributed to the underdeveloped infrastructure.
  5. Electric vehicle may have shorter range than Internal combustion engine car. As said electric vehicle of same segment may have a range of 200-250 km. Whereas Internal combustion engine car may have a range of approx 600-700 km (with full tank).

The man behind the automobile articles. A mechanical engineer who is curious in automobiles and wants to share this knowledge among all curious persons.

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